Products
 

We are authorized distributors for Carpenter Foam and Hickory Springs Metal Division.

Mattresses---
We fabricate mattresses to custom specifications, below are three of our most popular mattresses:
Qualux:
A 6 inch thick high resiliency foam mattress with a 5 year full warranty and a 20 year limited warranty
Luxury Deluxe 2.5 lb
A 6 inch foam mattress with a 3 year full warranty and a 15 year limited warranty.
Luxury Deluxe 2 lb:
A 6 inch foam mattress with a 2 year full warranty and a 10 year limited warranty.
We can supply mattress covers available as either zippered covers or closed covers using our tape edge machine.

Besides these quality mattresses A-1 Sponge & Foam Fabrications Ltd. also manufactures a variety of quality mattress toppers from quality foam grades including advanced Visco FOAM(TM) as well as convolute. Visco FOAM(TM) Pillows are also available.

Furniture Foam:
A-1 Sponge & Foam Fabrications Ltd. manufactures backs, cushions, arms, and many other unique profiles with our contour saw for couches, sofas, etc + Cushions stuffed with a combination of foam and feather/blown fibre.
Foam Grades Available
GRADE DENSITY LBS COMPRESSION COLOR F.R
H26X

1.75-1.85

25-29

WHITE

YES

H38X

 

 

WHITE

 

J23

MAX. .95

22-28

WHITE

NO

J39

MAX. .95

29-35

WHITE

NO

L15

1.15-1.25

19.27

WHITE

NO

L42

1.15-1.25

37-43

WHITE

NO

R35

1.4-1.5

32-38

WHITE

NO

R48XB

1.4-1.5

50-58

BLUE

YES

S70

1.4-1.5

62-70

WHITE

NO

M32

1.95-2.05

27-37/38-46/48-56

YELLOW

NO

M39

1.95-2.05

38-46

YELLOW

NO

M45

1.95-2.05

48-56

YELLOW

NO

M70

1.95-2.05

MIN 65

WHITE

YES

M90

1.95-2.05

MIN 85

BLACK

NO

QU25

2.4-2.6

25-31

YELLOW

YES

QU34

2.4-2.9

34-40

YELLOW

YES

QU46

2.4-2.9

53-59

YELLOW

YES

Q22

2

20-26

YELLOW

YES

Q27

2

29-35

ROSE BROWN

YES

V2512

2.5-2.75

12-18 

Light Brown/ Salmon

YES

VX124

4.8-5.8

12-17

Light Brown/ Salmon

YES

We also Produce
> Mattresses
> Sponge Foam Blocks
> Pillows
> Bolsters s
> Convolute s
> Furniture foam
> Toppers
> Anti-Static foam
>Anti-microbial foam
> Visco-elastic foam
> Camping Foam